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North Douglas Herald December 2024 Page 7 Hercules H4 Named an Oregon Registered Historic Place Continued from Front Page engineered systems that became standard in large aircraft after the Second World War. As a one-of-a-kind prototype, the Hughes Flying Boat flew only one time, on November 2, 1947. From 1947 until 1953, the aircraft served as a testbed for a variety of aviation innovations, including the application of Duramold wood composite in large aircraft construction, redundant fire suppression and flight control systems. The Hughes Flying Boat is also the largest seaplane, largest wooden aircraft, and largest propeller-driven plane ever built. After its flight, the Hughes Flying Boat was housed in Long Beach, California, where it remained until 1992. The plane was then disassembled and moved to McMinnville. In 1980, the plane was listed in the National Register, but because it was moved to Oregon without prior NPS approval, it was automatically delisted. In 2001, the aircraft was reassembled and today it is the centerpiece of the Evergreen Aviation & Space Museum. The Hughes Flying Boat (H-4 Hercules) is the only individually listed aircraft in Oregon. The National Register is maintained by the National Park Service under the authority of the National Historic Preservation Act of 1966. Properties listed in the National Register are: Recognized as significant to the nation, state, or community; Considered in the planning of federal or federally-assisted projects; Eligible for federal and state tax benefits; Qualify for historic preservation grants when funds are available; Eligible for leniency in meeting certain building code requirements; Subject to local laws pertaining to the conservation and protection of historic resources. State law in Oregon requires local governments to offer a minimal level of protection for properties listed in the National Register of Historic Places; the decisions about how to accomplish that goal reside with local governments, which also have the authority to create and regulate local historic districts and landmarks. More information about the National Register and recent Oregon listings are online at oregonheritage.org (under the heading “Designate”). called Duramold. Criss-cross layers of wafer thin birch veneers were bonded together with resins to create a strong and beautiful skin that required no rivets. The entire surface was sanded down by hand and finished with layers of rice paper and silver aluminium paint. The Hercules was more than double the size of any contemporary aircraft. Its wingspan was 320 feet, longer than the Statue of Liberty. The wings carried eight Pratt & Whitney R4360 28-cylinder radial engines. They produced 24,000 horsepower to lift the 400,000lb fully loaded airframe. With a 3,000-mile range and cruise speed of 200 mph, the Hercules was designed to carry 400 troops or two Sherman tanks safely across the ocean. The sheer scale of the aircraft presented unique challenges that Hughes solved with innovative solutions. During construction, normal workbenches were far too small to be useful. So the moviemaker used film projectors to display plans onto the factory floor, allowing his engineers to manufacture parts to size. The Hercules pioneered advances in control and power systems that paved the way for future large aircraft types. To overcome sheer size and weight problems, Hughes designed the first hydraulically actuated control system. Huges pioneered a 120v DC electrical system, which enabled the use of smaller cables, saving 75% of the weight of miles of electrical cables. A series of intercom radio points were used to enable immediate communication with engineers on board and counter the distances inside the aircraft. The interior featured two decks connected by an elegant spiral staircase. The cockpit had large windows and reclining padded chairs for the pilot and flight crew. Two generators bolted to the floor of the flight deck provided air , but being less than fresh, Hughes had a pipe installed to pump fresh air directly over the left hand side pilot’s seat, where he would be seated. Amongst Hughes’ many aviation feats was a record-setting global circumnavigation in 1938. Concerned about ditching at sea, he prepared his aircraft with 80lbs of ping-pong balls positioned in the wings and fuselage to keep the aircraft afloat. For the Hercules, he scaled this idea up and used nets of inflatable beach balls stowed in the fuselage and wings. Progress was slow. Hughes was a legendary perfectionist and he involved himself in every decision, no matter how small. The Hercules was not his only project. As 24 months came and went, Kaiser withdrew in frustration. The airframe was not ready for testing until June 1946 and that required moving from Culver City to the ocean, which was a major operation. Crews went ahead to prepare the route by taking down over 2,000 telephone and power cables. The hull, wings, tail and control surfaces were positioned on enormous trailers. Crawling along at 2mph, the convoy took two days to complete the 28 mile journey to Terminal Island, Long Beach. The Hercules was nearing completion, but the urgency had waned. The Allies had long since turned the tide and won the war. Hughes was being questioned and criticism grew. In the summer of 1947, he was called to a Senate hearing and accused of wasting government funds. Although contracted to produce three aircraft, Hughes had not completed even one. He conceded that the process was slow but argued that building an aircraft on this scale had pushed the boundaries of aviation design. He had made discoveries that would prove vital in future aircraft manufacture. “If I made any mistake on this airplane it was not through neglect. It was through supervising each portion of it in too much detail… I am by nature a perfectionist, and I seem to have trouble allowing anything to go through in a half-perfect condition. So if I made any mistake it was in working too hard and in doing too much of it with my own two hands.” Hughes reputation was on the line and he argued his case. The Hercules had cost $25M so far, which included $7M of Hughes own money. “I put the sweat of my life into this thing. I have my reputation rolled up in it, and I have stated that if it was a failure I probably will leave this country and never come back, and I mean it’. Hughes organised the taxi trials like a Hollywood premiere. VIPs, starlets, photographers and the media were all in attendance. On 2 November 1947, crowds of onlookers lined the shores watching the Hercules taxi out into the harbour in blustery conditions. Closely watching for debris in the water, Hughes completed one low speed taxi run, before turning into wind for a second faster run. The Hercules rose up on to the step, slicing across the wave tops. Above the rumble of the engines, those on board could hear the water slapping off the hull. When the second run was safely completed, a correspondent asked Howard if he intended to fly that day. ‘Of course not’ he replied. The reporter asked to go ashore to file his copy. He and others looking for a “Scoop”, grabbed a quick boat ride to shore. A radio newsman remained on board recording a broadcast: ‘This is James McNamara speaking to you from aboard the Howard Hughes two hundred-ton flying boat, the world’s largest aircraft. At this moment we speak to you from the spacious flight deck. This mighty monster of the skies is slowly The Legend of The Silver Ghost During World War II, one American defied convention to build the largest aircraft in the world. The H-4 Hercules, the iconic flying boat of the 1940s. Famously known as the ‘Spruce Goose’, the vast silver ship is as legendary as its inventor Howard Hughes. In 1942 the United States and her Allies battled against the Axis powers. Nazi U-boats patrolled the oceans, sinking Allied vessels and threatening vital supply lines. By mid summer nearly 700 ships had been lost to the submarine peril. American industrialist Henry Kaiser began ship building in 1940 and he revolutionised the industry with his ‘Liberty Ships’. He reduced the build time of a 10,000-ton freighter from 355 to just 48 days, but in 1942 this was not enough. The submarines torpedoed vessels faster than they could be launched. Eccentric Hollywood moviemaker with a talent for aviation, Howard Hughes was born in Texas in 1905. A huge success in the oil business, he later directed a series of successful films and then his focus turned to aviation. A talented engineer, Hughes was also a skilled test pilot. In 1932, he set up the Hughes Aircraft Company at Culver City, CA, to manufacture his unique designs. The prospect of building the world’s largest aircraft intrigued Hughes. The two men agreed that if Hughes designed and built the prototypes, Kaiser would offer his shipyards to build a fleet. They won a government contract for $18M to produce three prototype aircraft. The contract allowed only 24 months and Kaiser was boasting they would do it in ten. Due to war efforts they were not allowed to use materials deemed scarce, such as aluminium. The great flying boat would have to be constructed from wood, a feat that many considered impossible. To counter the problems of using wood, Hughes developed a technique Continued on Page 11