WEDNESDAY, AUGUST 24, 2022 9 HERMISTONHERALD.COM • A9 OUTSKIRTS BOARDMAN All aboard the Cap. Al James tugboat The Capt. Al James’s steel pusher-style tug boat is ready for a closeup Thursday, Aug. 18, 2022, by the Columbia River Heritage Trail in Board- man. The ship was designed to withstand the currents of the Columbia River. The tugboat Capt. Al James on Thursday, Aug. 18, 2022, is a permanent display along the Columbia River Heritage Trail in Boardman. The sun glistens on the historical Capt. Al James tugboat display Thurs- day, Aug. 18, 2022, along the Columbia River Heritage Trail in Boardman. The Columbia River is visible Thursday, Aug. 18, 2022, from the stern of the Capt. Al James tug- boat on display near the Columbia River Heritage Trail in Boardman. The sun rises Thursday, Aug. 18, 2022, over the tiny white histor- ical information hut alongside the Capt. Al James tugboat on dis- play near the Colum- bia River Heritage Trail in Boardman. PHOTOS BY YASSER MARTE Hermiston Herald Boardman Foods takes the spotlight on tour BY JOHN TILLMAN Hermiston Herald Boardman Foods at the Port of Morrow in Boardman was center stage Aug. 15 for Oregon Business & Industry’s 2022 state- wide manufacturing and inno- vation roadshow. OBI asked elected officials, in- dustry leaders and economic de- velopment partners from across the state to join its tour Aug. 3-17 of more than 2,000 miles and 20 stops. Boardman Foods and the Port of Morrow were the lone highlights in Northeastern Oregon. The Port of Morrow is the second busiest of Oregon’s 23 ports. Among its diversified industries are food processing plants; frozen, refrigerated and dry warehousing and Amazon Web Services data centers. Boardman Foods’ facility pro- cesses fresh and frozen onions, peppers and other produce and is at the intersection of two in- terstate highways, adjacent to a major rail line and the Columbia River. These transportation links support convenient shipping to regional, east coast and interna- tional markets. It is a family business, not a Yasser Marte/Hermiston Herald Boardman Foods President Brian Maag hosts a tour of the facility Aug. 15, 2022, for the Oregon Business & Industry bus tour group at the Port of Morrow in Boardman. subsidiary of a giant food com- pany, Boardman Foods Presi- dent Brian Maag explained. “When my grandfather and his brothers came from Ireland around 1918, all the best land in Oregon had already been home- steaded,” Maag said. “They took out some of the last claims on ju- niper, hard rock and rattlesnake land, but managed to make a go of it by raising sheep. One brother went back to Ireland. The others managed to buy out other scrub land claims and raise cattle.” The now predominantly on- ion processor employs 250 to 300 people, depending upon the season. The premises cover 15 acres. Floor space is devoted about equally to manufacturing and storage. “In 1990 we moved to the Port of Morrow to be closer to potatoes,” he said. “We were a private-public partnership, but it was hard to get ordinary com- mercial loans. U.S. Bank eventu- ally took a chance on us.” The onion business comes in three main product lines, selling to about 50 companies, including giants such as Conagra Brands. W ELCOME TO STATE-OF-THE ART OPERATIONS First, Boardman Foods packs premium fresh onions to suit customers’ specific quality, size and packaging needs in all col- ors, package sizes, flavors, va- rieties and ring specifications. Boardman Foods’ state of the art storage facility enables the com- pany to supply customers a qual- ity fresh northwest onion year round. Its slogan is, “We give you the best, because we have a home for the rest.” Two other processes add value. Fresh whole peeled onions pro- vide a firm, succulent product ready to slice and dice. Peeled onions are ideal for use in soups, sauces or any recipe needing a flavor kick. Upon entering the fa- cility, the latest vegetable process- ing equipment sizes, tops, tails and peels onions to customers’ specifications. Individually quick frozen on- ions provide food manufacturers a steady, consistent year round supply at a competitive price. Sweet Spanish or Grano onions are cut to customers’ specifica- tions using the latest vegetable processing equipment. “It takes a lot of energy to freeze onions and store them in a warehouse kept below freezing,” Maag said. “Going from 33 to 32 degrees is a lot less energetic than making the state change from liq- uid to solid.” Processing ready to eat prod- ucts occurs in a sterile environ- ment. “We designed the facility in 2017 to minimize the possibil- ity of coliform bacteria or other pathogens collecting on surfaces,” Maag said. “Workers’ shoes are scrupulously disinfected. The on- ions are cooked at 180 degrees. The overpressure our ventilation system provides is maintained at the highest level in the ready to eat space. We’ve never had a recall.” A powerful magnet removes any metallic fragments from processed onions before packag- ing. And robots have taken over much of the packaging process, Maag said. “Packaging risks accidents, so we adopted robotics for safety concerns,” he said. Sam the Robot, named for the company’s first employee, Operations Vice President and Debbie Radie’s father, carried two 45-pound onion boxes. Tom Flaherty, Maag’s cousin and sales vice president, empha- sized the importance of transpor- tation links. “One railroad car carries as much as four trucks,” he said. “When trucking companies were short drivers during the pan- demic, then diesel fuel took off, we were able to take up the ship- ping slack thanks to our Union Pacific main line rail connection.” WORK ETHIC CONTINUES Boardman Foods organized the Families First Childcare Cen- ter, 255 Olsen Road, to help re- tain and recruit workers during the pandemic. “Forty to 50 school-age kids at- tend day care center,” Radie said, “and up to 20 preschoolers will join them this year.” The next generation of his family has the same work ethic as their Irish immigrant ancestors, Maag concluded, citing his son Patrick, plant support manager. Following the visit to Board- man Foods, roadshow partic- ipants had an opportunity to meet local business leaders at the nearby SAGE Center. 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