SpilyayTymoo Warm Springs. Oregon February 19. 1993 PAGE 5 Developing a simple formula for a high-tech product Keeping in mind that diversity is the key to the future economic success of the Confederated Tribes, the Warm Springs Tribal Council, after careful consid eration, signed a joint venture with Structural Tech nology Inc. (STI) February 2. The Madras-based com pany is owned by Terry Turner and Phil Rodda. The new tribal enterprise, by issuing product li censes and producing environmentally friendly fire resistant refractory and door materials out of a combi nation of diatomaceous earth (D.E.) and other natural materials, will provide long-term employment for tribal members and substantial economic returns for the Tribe. The Tribe's newest enterprise is located at the former Warm Springs Forest Products Industries plywoodplant. Tribal Council allocated $250,000 of the Economic Development Initiative Fund to start up operations, due to begin on a limited basis in April. Initially, Warm SpringsCompositeProductssitiscalledllopcrate as a subdivision of Warm Springs Forest Products Industries. All purchasing, personnel and payroll ser vices will be provided by YVSFPI. Warm Springs Com posite may assume these responsibilities when plant operations are in full swing, but for now, "if s easier to do it this way," says Bob Macy, project coordinator and liaison among the new plant, joint venture and Tribe. The joint venture, 51 percent of which is owned by the Tribe with STI owning the remaining 49 percent, is the first of its kind for the Tribe. The Tribe will provide project development money and STI will provide technical expertise. Licenses will be awarded to manu facturers desiring to produce D.E.-based materials. The first licensee is WSCP itself. Royalties will be paid to the joint venture for the use of the proprietary ?rocesses and formulas, says WSCP general manager urner. The joint venture also has the authority to seek other licensees, such as Weyerhaeuser and U.S. Gyp sum. Another way to realize profits is to actually manu facture the fire-proof products in Warm Springs and market them. In doing so, Warm Springs will be entering a national and world-wide market with their new products. The $5.3 billion refractory brick market and trie $40 million mineral fire door core industry are currently dominated by large corporations such as Weyerhaeuser and Georgia Pacific. According to Turner, Warm Springs can produce superior fire proof products at competitive prices. The products . manufactured at the plant so far rjave proven to be . high quality and have passed strenuous heat testing time after time at independent laboratories. The re fractory bricks exhibit qualities as good if not better than whaf s currently on the market. A number of other D.E.-based products are on the horizon that will be looked at as being important products in the home construction industry Turner adds that the process to produce the high tech, fire-resistant materials is really quite simple and cost effective combine D.E., shredded newsprint, perlite, glass fibers, gypsum, hydrostone, cement, re tarder and water pour into door or brick molds, allow to set up, remove from the molds and allow to dry. It takes only about 50-cents in raw materials to produce an item that will sell for about$18. Turner and Rodda have also formulated a way to press the wet sludge to form high-density "rail material" that can be cut into strips and used to reinforce fire-proof doors. Initial sales analysis, expense, income and employ ment projections look favorable for the project. By April, eight full-time employees will be on board with a total of 26 expected by the end of the year; the project should be turning a profit by June and total gross sales for the year should be well over $1.5 million. i Louie Tewee works gelatinous material after it has been poured into brick mold. RLI I ' ' - -i i J Ml v.; i ; A L Hundreds of refractory bricks, used in aluminum industry, have been produced at the plant The one cubic foot bricks measure four inches, by twelve inches by three inches. rW iiimm. n V s ' i t ... f j r ..... y i k ' '' '''' 1 ; ' ll !, i 'L x -i : ' i 1 j i 'I ? ' if ' J " W':"? y I I , j , . . . - ,.)., j w. , 1 7 I - ; r ! ' : L A three hundred gallon mixer will be used to combine materials before pouring into molds. ' ptr Powdery by nature, this substance, mixed with many other natural minerals, will result in superior fire-proof products. TerTjTurner,left,andPhUR(dda,ownenofStructuralTechnohgus, a mechanism that will simplify removing rail material from forms.