2 CapitalPress.com June 19, 2015 People & Places Pelletized compost may have many uses By DAN WHEAT Capital Press ROYAL CITY, Wash. — Sometimes people don’t plan on being innovators. They sort of fall into it. That’s what happened to Thad Schutt and his part- ners Chuck Graaff and Tyler Schilperoort, co-owners of Royal Organic Products of Royal City. After five years of research and development, they’ve launched what they believe is the first compost in pellet form for precision agri- culture. Five years ago, the part- ners didn’t own Royal Organ- ic but were running its bulk composting facility, between Royal City and Vantage, for A.M. Todd Group, a manufac- turer of flavor compounds and botanical extracts, primarily mint oil, based in Kalamazoo, Mich. A.M. Todd started the composting operation in 2004 as a way of getting rid of spent mint plants after oil extraction to keep oil production going. Schutt, Graaff and Schilp- eroort were approached by a sustainable, no-till grain co- op that wanted to add com- post to its soil but didn’t want to till to do so. The three became drivers of a project to pelletize com- post that could be dropped into the ground with seed or fertilizer. “We didn’t have a lot of corporate support, but all three of us wanted to get the game going,” Schutt said. “In the composting indus- try a lot of the mentality is re- cycling or reduction of waste. It’s management of waste. The three of us all come from farming backgrounds and think of compost as a product. Good quality product is our driving force as opposed to waste management,” Schutt said. “We knew the biggest issue was getting compost out of its bulk application. There’s a lot of handling, spe- cialized equipment and die- sel involved in applying it in bulk. It gets costly,” he said. Bulk compost is used pri- marily in organic food pro- duction, not so much in con- ventional because it is too costly or perceived as too costly, he said. In 2011, A.M. Todd Group was purchased by Wild Fla- vors Inc. of Erlanger, Ky. Composting didn’t fit in the corporate vision, so Schutt, Graaff and Schilperoort bought Royal Organic Prod- ucts in 2012 and continued research and development of For the Capital Press T OWNER, N.D.— Our boys were into a series of books for a while that had titles like “Who Would Win? Tarantula vs. Scorpion,” or, “Who Would Win? Komo- do Dragon vs. King Cobra.” They had a lot of animal ed- ucation, some drama and a showdown. A fitting read for the Taylor boys. We’re working on what might be next in the series, “Who Would Win? Rancher vs. Raccoon.” I’m not sure if anyone will buy it because they know how it’ll end. It’s not a fair fight. I’ve been in that battle for a long time, but it’s gone to a new level as I try to feed a lit- tle cat food to a growing herd Capital Press Managers Mike O’Brien .............................Publisher Joe Beach ..................................... Editor Elizabeth Yutzie Sell .... Advertising Director Carl Sampson ................Managing Editor Barbara Nipp ......... Production Manager Samantha McLaren .... Circulation Manager Entire contents copyright © 2015 EO Media Group dba Capital Press Dan Wheat/Capital Press Dan Wheat/Capital Press Thad Schutt and Chuck Graaff hold pelletized compost in their hands, June 8, that is being used with wheat, canola and barley and could be used for many crops. Much of their spring production is in the bags in the background. Western Innovator Thad Schutt Age: 47 Born and raised: Born in Sunnyside, Wash., raised on a farm near there. Family: Wife, Lisa, educational consul- tant. Daughter, Sofia, 5. Occupation: president and co-owner, Royal Organic Products, Royal City, Wash., since 2012. Work History: Crop duster, flight instructor, Prosser, Wash., 1992 to 1995; mint buyer and fieldman for A.M. Todd Group, Caldwell, Idaho, 1995 to 2000; North American purchasing manager, A.M. Todd, 2000 to 2006; manager, Royal Organic Products, 2006 to 2012. pelletized compost. Among their challenges was producing a pellet small enough to be used with fertil- izing or seeding drills while maintaining nutrients and or- ganic matter. They consulted with a pelletizing specialist. They worked on pellet shape, de- sign and hardness. Their bar- rel-shaped pellets are slightly more than 1/8th inch in diame- ter and up to 1/2 inch in length. “Our big innovation was low volume application with the seed into the seed zone for immediate treatment. That’s where it becomes economic as opposed to massive bulk application for the entire soil,” Schutt said. The breakthrough in that came with the help of Jill Clapperton, a Spokane soil health scientist, he said. “It’s putting the pellet very close to the seed to make con- tact quickly. It comes down to proximity and density of mate- rial to seed,” Schutt said. “Mi- crobiology is the big thing. It migrates along the root path as the roots grow so you get more efficient use of nutrients to the plant.” They discovered that the temperature at which pellets are manufactured is very critical to the preservation of microbiology for delivery to the soil. “Protecting our biology is our big deal. Not too hot or dry. The right mix of tem- perature and moisture,” said Graaff. “No one else is pelletizing compost that we know of, at least not like this,” Shutt said. “The secret is getting small enough pellets to go through an air drill when planting seed. We have two patents pending on use of the pellets in low volume use in agriculture and using them for seed bulking.” Their product, called Compell, has been field test- ed for four years and entered commercial production at a plant they began operation south of George in April. They plan to produce about 20,000 tons annually and an- ticipate growth. Clapperton said Compell is a natural, carbon-based product, a recycling of bio- mass with very high water holding capacity. “It’s like a little sponge around the seed,” she said, there for the seed as soon as it germinates and begins to grow. It could help crops in drought and struggling on eroded knolls, she said. It’s innovative and could benefit a large array of crops, she said. Schutt is a good listener, she said. “He listened to what peo- ple wanted. A compost prod- uct. A dry product, but not powdery to clog drills,” she said. Compell is a blend of the company’s two bulk prod- ucts, Soil SupliMint and Royal Classic Compost. The former is made only from mint plants after oil ex- traction. It’s nutrient-rich, an organic compost suited for organic uses. Royal Classic is made from yard waste, food scraps, cull nursery trees and other green and wood wastes. No manure nor biosolids are used. SupliMint and Royal Classic are used in organic apples, cherries, pears and wine grapes. It’s also used in potatoes, wheat, carrots, on- ions and other crops. The bulk composts sell for $23 to $32 per ton and applied at two to five tons per acre cost $46 to $160 per acre before the cost of hauling and spreading. It’s usually mixed into the top three to five inch- es of soil with a harrow or disc. Compell sells for 25 cents per pound. The ideal applica- tion rate is 40 to 50 pounds per acre on dryland wheat so it costs $10 to $13 per acre and hauling costs are less than bulk, Schutt said. Ap- plication is nothing extra be- cause a drill is already seed- Compost pellets, called Com- pell, manufactured by Royal Organic Products, Royal City, Wash., are about 1/8th-inch diameter and 1/2-inch long for use in seeding and fertilizing equipment. ing or fertilizing each field. The cost of materials, haul- ing and spreading is at least 90 percent less with pellets than bulk compost in dryland wheat application, he said. Compell provides nutrients but it also provides organic matter that regular fertilizers don’t have that compliments fertilizers and provides water holding capacity and a diverse microbiology that boosts yields, he said. “We see healthier plants, increased tillering, better head development and evidence of disease suppression,” he said. The company contracted with Clapperton for indepen- dent validation of field tests showing 20 to 24 percent in- creased yields in wheat when Compell is a supplement to full fertilizer applications. Yields have increased 31 per- cent in canola and 34 percent in barley, Schutt said. A dry pea trial was wiped out by hail in Montana last year and a dry bean trial near Spokane met the same fate be- cause of drought, he said. “We’re looking at those and other crops. While our customers are primarily wheat right now, canola and some barley, we will see where it goes,” Schutt said. It has huge potential, Graaff said. Tree fruit and wine grapes are possibilities “because while the intent is precision application during seeding, the pellet works with fertilizer for almost any kind of agricul- tural application,” Schutt said. The company is offering Compell as Compro to the turf industry and for golf courses and municipalities. Cowboy Logic Ryan Taylor of cats we have on mouse pa- trol around the ranch yard a mile from our house. We pre- fer to keep the cat herd away from our front porch, so I feed them in the shop. It started simple, filling a couple of empty coffee cans with cat food to leave in the shop so I could pour out a daily kitty ration in the cat trough. It wasn’t long before I’d find the coffee cans with the lids pried off and the cat food polished off. Ring-tailed raccoon food bandits. So I put the cat food in a plastic five gallon pail with a lid snapped on tight. I can hardly get the lid pried off those buckets so I figured it would be safe. Nope. I think they tipped the buckets over, body slammed them and popped the lids. One day I used the shop vacuum to suck up some cat food I found in the air intake of the pickup ahead of the air filter that must have been put there by mice for winter storage. Sure enough, the next day, the shop vac was tipped over with its top pried off and the cat food picked clean from the dirt. Cat food must have the addiction of crack cocaine to these coons. I tried storing the cat food containers in the cab of my good loader trac- tor. They never got it, but the bottom of the door was cov- ered with muddy coon prints. They chewed and clawed off about two feet of the weather stripping, and got their dirty little paws through the crack trying to reach the latch with their opposable thumbs. It was not a cuss-free morning in the shed when I found the weather stripping chewed off of my good tractor. I don’t put cat food in there anymore. That’s when I bought one of those live traps for rac- coons. I’d have gladly used some leg hold or body traps, but that would have been too tough on the cats or the dog when he roams the shed. I caught one coon the first night, took care of him, but ended up losing a key piece, the trap tripper. The trap is still out of commission. So, I found a cupboard with a pretty strong latch for stor- age. They got into that. Now I moved the cat food it into an old file cabinet drawer that has a locking button on it. They sniffed it out, picked the correct drawer and have scratched and tried, but, so far, haven’t gotten the food. I’m guessing it’s only a matter of time. Next, I’m thinking of building some kind of box that I could secure with a combination padlock. I’ll likely have to change the lock regularly as I am sure these coons could crack the code. And, if you were wonder- ing about the victors of the matches in the books men- tioned at the beginning of this column? It’s the scorpion, the king cobra, and, apparently, the raccoon. Join extension professionals, researchers and environmental professionals, in learning about the latest biofuel and biochemi- cal developments in the Pacific Northwest. owners understand ecology, silvi- culture, wildlife and other topics. Register by June 5. duction to alley cropping, riparian buffers and wildlife habitat and agriculture. Please RSVP. Wednesday, July 8 Wednesday, July 8 An Introduction to Pacific North- west Agroforestry Practices, 9 a.m.-3p.m. Willow Lake Wastewater Treatment Plant, Salem, 503-391-9927. The work- shop will focus on the topic of integrating trees and shrubs into an agricultural land use system to enhance productivity, profitability and environmental stewardship. Presentations will examine hedge- rows and windbreaks, landscape ecology and agriculture, an intro- OSU Blueberry Field Day, 1p.m.- 5p.m. North Willamette Research and Extension Center, OSU, Aurora, 971-373-5912. Calendar Saturday, June 20 Humane Chicken Processing Sem- inar, 10 a.m.-2: 30p.m. Oakville Regional Event Center, Oakville, 360/858-1317. This seminar will describe humane methods for processing chickens using equip- ment that can be rented from the county extension office. Wednesday, June 24 Importance of Beneficial Insects on the Farm, 1 p.m.-5p.m. Southern Oregon Research & Exten- sion Center (SOREC), Central Point, 541-776-7371. Instructor: Gwendolyn Ellen, Integrated Plant Protection Center, Oregon Established 1928 Board of directors Mike Forrester ..........................President Steve Forrester Kathryn Brown Sid Freeman .................. Outside director Mike Omeg .................... Outside director Corporate officer John Perry Chief operating officer When cat food drives raccoons, and cowboys, crazy By RYAN M. TAYLOR Capital Press State University. Pre-registration is required. Visit our web site to register on line at: http://exten- sion.oregonstate.edu/sorec/farms Friday, June 26 Forestry Shortcourse, 10 a.m.- 1p.m. West Bonner Library, Priest River, 208-446-1680. This six-session program will help forest owners understand ecology, silvi- culture, wildlife and other topics. Register by June 5. 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